Narrow 4.5" (114mm) profile for close center-to-center
distances in multihead and automation
installations
Rugged construction using the highest quality
components provides superior performance, precision,
and reliability
Compact, single-rail linear ball slide assembly
system offers accurate positioning, stable movement,
and friction-free resistance
Dual pressure increases clamp force to improve melt
during the weld cycle, or to provide tighter assembly
during the hold cycle
Optional hydraulic slow speed available for precise,
repeatable control of horn travel during the weld cycle
7" (178mm) stroke with mechanical bottom stop
adjustable in .001" (.025mm) increments
Top-of-stroke limit switch for automation application
All controls are accessible from the front for
convenient set-up and operation
Easy to use front panel position indicators with
universal icons instantly show settings of position and
bottom stop, and optional slow speed, pre-trigger,
and end-of-weld switches
Chrome-plated column and titanium booster are
standard
High-performance Magnum™ transducer is standard
Internally mounted optional linear encoder saves
space in multihead and automated installations
Remote pneumatics availability offers increased
flexibility in system integration
OSHA-required lockout for air supply is standard
Ergonomic base and cycle activation switches
reduce operator fatigue
Status indicators in base for Power, In Cycle, and
Abort clearly communicate system conditions
Twist-release emergency stop switch meets international
safety standards
Press/thruster design provides system flexibility and
upgradeability , reducing equipment investment
Compatible with all current PAS assembly
system components
Press/thruster can be used with 20 kHz Dynamic
Process Controllers™ in 500, 1200, 1700, 2200, and
3300 watt power levels
Specifications and Options
HYDRAULIC SPEED CONTROL precision hydraulic
control of the melt velocity. Critical to achieve maximum
weld strength in staking, inserting and shear joint
applications.
LINEAR OPTICAL ENCODER Ability to weld by
collapse and absolute distance through out 7 inches of
stroke with .0005 of an inch resolution. (requires
DPC III or IV Plus w/ distance module)
PRE-TRIGGER and END-of-WELD LIMIT SWITCHES
Pre-trigger provides ability to initiate weld (sonics on)
phase of the cycle prior to contacting part. Great for
staking applications. End of weld provides ability to
weld to predetermined position in the stroke, simple
absolute distance.
4' (1219mm) chrome column increases part load area
height by 12 inches
1.50 ” (38mm), or 2.00 ” (51mm) and 3.00" (76mm)
air cylinder
PROGRAMMABLE pressure profiling and force by
interface with electronic pressure regulator, pressure
transducer, and load cell press options offer increased
control, repeatability, and consistency
OPTICAL cycle activation switches
Pneumatic requirements: 80-110 psi max.
clean, dry air
Maximum available clamp pressure: 540
lbs at 110 psi with standard 2.50"
(63.5mm) air cylinder
Allow 5.00" (130mm) behind the press/
thruster for air line and cable connections
All specifications are subject to change without notice.
Please consult PAS for any updated information.
